Product

Ordinary 600kg220V rolling door machine

Features

High-quality pressure plate type long-stroke limiter
Press plate guide: The limit is not easy to move, the parts match with high precision, tight and noiseless.

The nut is not easy to slip, and the positioning is accurate and reliable.

Screw rod: After precision rolling, it has high precision, good strength and wear resistance.

Nut: high density, hard material, low resistance, wear resistance, and accurate positioning.
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Product Details


一、 Safety Precautions

In order to ensure user safety and service life of the product . please read the instruction manual carefully before installation. The customer must strictly with the following standards.(If the product to start the installation, it indicates that you have knowledge and understand the contents of this manual. You will to abide by his items.)

1. Door opener power should be catch by professionals in 220v380v socket.

2. Keep the remote control and electric cabinet out of reach of the children.

3. Dont stand or through under the operation rolling door.

4. Dont put your hand on the shutter connection or close to the guide rail.

5. To sure that in the sight, use the remote control operating door open.

6. Check the balance of door a body moving parts in regularly to sure that the normal use.

7. Inspection the maintenance door opener to sure that the normal use.

8. If the hydrodynamic resistance is too large and power system wear, please get in tough with professional maintenance personnel.

9. Remote control distance is close . Please replace the battery in time.

10. Failure do not arbitrarily. Please contact after-sales service development or distributor.

11. When you are installing, pay attention to whether there is a power input.

12. When you are installing, not allowed to wear rings, watches, or wear loose clothes.

13. Keep the manual after you installed.

 

二、 Functional Features

1. Electric rolling machine can be used for both left and right installation. Control system adopt conventional cable can do remote control. It also match the automatic reserve power device when the power failure that can still normal use.

2. Fireproofing rolling door machine is according to the current fire engineering technology and the development of Chinas specific national conditions developed a new type of fire protection products. Configuration micro computer intelligent fire control system. To make fire shutter open, fixed position escape and close more perfect.

 

三、 Working Environment and Working Conditions

1. Ambient air temperature changes with the season.

2. Relative humidity is 90% (25°)

3. Short-time working ,continuous operation should not exceed 5 minutes.

 

四、(一) Main Specifications and Technical Parameters of Rolling Door Motor

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(二)Main Specifications and Technical Parameters of Rolling Door Motor

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Product Features

●Beautiful shape ,compact structure, and strong horsepower.

●Imported electrical components, security and stability.

●Low noise, little vibration, low consumption, low voltage start.

●Light weight, small volume, easy installation, long life and reliable performance.

With remote control socket, have been equipped with remote device, anti-thief function .

●Use the manual operation when power outage, but with storage device.

Notes: 1.ordinary type, fire type.

3. Lifting power is according to the output torque and drum diameter D3 calculated (see drum installation diagram).

 

五、Installation and Debugging

1.The products are made unified installation method according to the right(from the inside to the outside).If left to install brake shell four locking screws loosen, that is the chain shell 180°rotating the hand again then locking.

2.chain wheel plate specific reference as show in(Figure 3) can be installed horizontally or choose to install within the range 0 to 45 degrees centigrade. when the sprocket supporting plate is not for horizontal installation ,brake shell make ring hand chain nature straight down. At the same time, pay attention to shell and motor end cover joint cooperation. After

make sure no gap, tighten the four spirals(diagonal uniform),and avoid twisting force ambassadors shell crack.

● Rolling door machine should be installed horizontally. Door curtain reel should be concentric, horizontal, the slice without sluggish card phenomenon. Adjust chain droop is 3-6mm(Every half year to paint the chain oil, extend the life of the chain).

● No bell motor lead casing.

● Rolling machine power supply external wires section is not less than 1.5mm^2.

● Pay attention to prevent moisture and rain. To avoid electric rolling machine electrical short circuit, leading to motor burn out.

● Please according to the regulations connect the ground wire.

● The rolling door are forbidden personnel pass during operation to avoid accidents.    

Debugging:● limit screw slide(figure 1)

           You should release limiting mechanism locking screw number 3 before the trial. Then pulling the curtain ring chain off the ground about 1 meter by hand. Put up, “stop ,“down” buttons. Observing shutter up , down feature whether flexible and reliable. If it is normal the curtain can be up or down to your place the rotate the limit screw number 5 . Adjust the touch to the micro switch 2 ,after hearing the kick, locking screw number 3 and debugging repeatedly. Limit it to achieve the best position. At last ,tighten locking screw with your fingers.

(Install Time Limit Mechanism on the Right Side)

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1. Gear

2. Micro rollers

3. Locking screw

4. Screw

5. Limit screw

6. Limit slider

● Three-phase rolling door machine debugging

Three-phase rolling door machine power supply sequence mustn’t reverse. When the up became down, you must be stop at once. Turn phase sequence, then use it as normal. If you use the temporary power supply installation and commissioning, you must avoid with formal power supply phase sequence error. The right is the motor should be counterclockwise (from the bottom cast the small sprocket)curtain up direction when the white line up button. Limit mechanism then action as shown in the figure 1 otherwise it will cause the shutter to control top, damaged curtains. Rolling doors must be reliable grounding. In case of electric shock, grounding screw installed on the wheel yoke or electric control box.

Drum Installation Diagram

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Stand Preparation for Drum Installation Sketch Map

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Bracket plate Installation Diagram

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Cross-Sectional View of Rolling Door Machine

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2.Gear, hexagonal shaft

3.motor

5.speed manual installation

6.electrical enclosures

8.retainer assembly

9.button

 

六、Fault Analysis and Removal

Fault conditionAnalysisSolve method
Not stop in the placeLimit failureCut off the power.Check and adjust the motor line.
Just to go up not down or just to go down not up.Voltage is too low<180v, and electromagnet suction difference.Adjust voltage
Not runButton contact point is poor. Limit switch contact stuck. The line is not fluent.Adjust and change the button. Check wires and repair.
Run but not stopRelay’s contact fuse, jogging switch failure.Repair or change relay and jogging switch.
Sound but not runMechanical hysteresis, voltage is too low.Remove hysteresis, adjust voltage.
Brake door but it still fellAxial brake wear too serious.Check compression spring, and increase compression spring spacer.

 

七、Selection Calculation Formula

Doors weight G(kg)=output torque T(N.m)scrolls radius(R)*9.8<=models of lifting force

G=long *wide*materials for doors kgm^2

(look at the table on the right)

Material qualityKg*m^2
Aluminum alloy5~6
Web portal12
Plastic portal8~14
Stainless steel10~18
Fire door25~36

Notes:

Use the galvanized pipe that the tube wall thickness exceed 3mm and over 5m wide. If the weight more than 350kg, you should leave the appropriate numbers when you select types. According to the doors wide, the weight of the door, calculate the spool outside diameter and tube wall thickness. Its deflection should less or equal to 1300,otherwise the tubular axis too bends. Twist increasing will lead to electric machinerys power overload ,short life until damage electric machinerys shaft gear wheel.

 

八、Machine supporting

1. a main engine

2. a bracket plate

3. a big chain wheel

4. a roller chain

5. a bearing and bearing base

6. a driving plate

7. a core shaft

8. two support plate

9. a side plate

九、Warranty

   Rolling door machines warranty period within one year from the date of shipment. Its quality include repair, change and return. If it exceed the warranty period. We will take responsible for maintenance service,preferential and supply installation kit.

  Notes: Product update constantly. If the practice does not fit the instruction ,please take the

product as the standard.


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